Industrial Rectangular Mushroom Substrate Autoclave Sterilizer
The Rectangular High-Pressure Autoclave Sterilizer is a heavy-duty thermal sterilization system designed for mushroom substrate bags, pharmaceutical products, and food processing. Operating on saturated steam moist-heat sterilization principles, it achieves high temperatures (121°C standard high-pressure, up to 105°C atmospheric, 115°C micro-pressure) to denature microbial proteins and ensure 100% sterile culture substrates. Crucial for commercial mushroom factories to guarantee axenic inoculation and high yield. Features customizable single/double pneumatic doors, full 304/316 stainless steel or carbon steel/rockwool cladding, and massive capacities up to 76m³ (16m L × 2.45m W × 2.45m H), allowing 6-ton forklifts to drive inside directly without structural deformation.
Technical Specifications
| Max Design Temperature | 105°C (Atmospheric) / 115°C (Micro-Pressure) / 121°C (High-Pressure Moist Heat) |
|---|---|
| Chamber Material Options | Full Stainless Steel (304/316) / Outer SS + Inner Carbon Steel / Rockwool Insulation |
| Door & Sealing System | Single or Double Door; Pneumatic High-Temp Silicone Auto Electric Sealing (Prevents Seal Bursting) |
| Max Capacity & Dimensions | Up to 76 m³ Custom Capacity (Outer Dimensions: 16m L × 2.45m W × 2.45m H) |
| Forklift Load Rating | Reinforced Heavy-Duty Floor supporting 6-Ton Forklift Drive-In Operation without Deformation |
| Steam Piping & Uniformity | Steam Nozzles spaced every 1 Meter + 8 Exhaust/Drain/Cold Air Manifolds (Zero Temperature Gradient) |
| Temp & Pressure Monitoring | 4-Corner Independent Temperature Sensors + PLC Touchscreen Preset & Auto Relief at >0.1 MPa |
| Core Protective Qualities | 6 Major Protection Features: Anti-Corrosion, Pest-Proof, Mold-Proof, Waterproof, Anti-Deformation, Crack-Proof |
Available Configurations
Available ConfigurationsStandard Operating Procedures (SOP)
1. Loading & Sealing: Load substrate bags and close front/rear doors. Activate pneumatic inflatable silicone strips for high-pressure sealing.
2. Steam Inflow & Sterilization: Open main steam inlet valve to begin heating. Keep steam valve open during sterilization and ensure exhaust valves are FULLY open.
3. Pressure Control & Auto Relief: Set pressure limits via PLC panel. If chamber pressure exceeds 0.1 MPa, the safety valve auto-relieves pressure.
4. Completion & Safe Unloading: Maintain control panel power and compressor during timer countdown. Power off panel only after cycle ends, deflate pneumatic seals, and open doors safely.
Safety Precautions & Maintenance
Pre-Check: Inspect water/steam pipelines and valves before operation. Ensure ground lines and electrical safety interlocks are intact.
Constant Monitoring: Operators must remain near the equipment during operation to monitor 4-corner temperature displays and pressure gauges.
Electrical & Operator Safety: Residual Current Devices (RCD) must be installed. Operating under influence or unauthorized tampering is strictly forbidden.
Emergency Shutdown: In case of malfunction, immediately cut main power, cease operations, and contact manufacturer customer support.
Frequently Asked Questions
What is the Industrial Rectangular Mushroom Substrate Autoclave Sterilizer used for?▾
The Rectangular High-Pressure Autoclave Sterilizer is a heavy-duty thermal sterilization system designed for mushroom substrate bags, pharmaceutical products, and food processing. Operating on saturated steam moist-heat sterilization principles, it achieves high temperatures (121°C standard high-pressure, up to 105°C atmospheric, 115°C micro-pressure) to denature microbial proteins and ensure 100% sterile culture substrates. Crucial for commercial mushroom factories to guarantee axenic inoculation and high yield. Features customizable single/double pneumatic doors, full 304/316 stainless steel or carbon steel/rockwool cladding, and massive capacities up to 76m³ (16m L × 2.45m W × 2.45m H), allowing 6-ton forklifts to drive inside directly without structural deformation.
Does Sichuan Morel Research Institute provide technical guidance for operating the Industrial Rectangular Mushroom Substrate Autoclave Sterilizer?▾
Yes. Sichuan Morel Research Institute offers comprehensive operational manuals, video walkthroughs, and on-site agronomist training for all machinery and IoT systems.
What is the lead time for the Industrial Rectangular Mushroom Substrate Autoclave Sterilizer?▾
Standard lead time is 15-25 days for automated machinery and consumables, and 30-45 days for customized IoT growing cabins or turnkey farm engineering.
What is the warranty period for the Industrial Rectangular Mushroom Substrate Autoclave Sterilizer?▾
We provide a 12-month standard warranty for all machinery, IoT control components, and structure frames, supported by global spare parts dispatch.
How can I request a formal quotation for the Industrial Rectangular Mushroom Substrate Autoclave Sterilizer?▾
You can request a quote directly by clicking "Get a Quote", emailing [email protected], or calling our support line at +86 17738334931.