Automated Morel Substrate Batching & Bagging Production Line
Designed for industrial scale Morel mushroom cultivation and commercial substrate processing plants, our Automated Substrate Production Line seamlessly integrates primary and secondary twin-shaft mixers, heavy-duty screw elevators, multi-station auto distributors with access ladders, CNC pneumatic clamping bagging machinery, and automatic bag tying/folding workstations. Controlled via a central PLC touchscreen, the line automates timed water dosing, moisture adjustment, anti-overload substrate feeding, and continuous bagging. Available in 2m³ to 8m³ configurations with daily capacities ranging from 15,000 to 100,000 bags/day, it slashes labor costs by over 80% while ensuring strict moisture and density consistency across all substrate bags and Exogenous Nutrient Bags (ENB).
Technical Specifications
| Line Models & Capacities | 2m³ (2-3 Stations) / 4m³ (4-6 Stations) / 6m³ (6-8 Stations) / 8m³ (8-10 Stations) |
|---|---|
| Daily Output Capacity | 15,000 – 100,000 bags / day (Customizable for farm scale) |
| Batch Mixing Capacity | 400 kg – 2,100 kg / batch (5 min batch cycle) |
| Total Installed Power | 32 kW – 130 kW (380V / 50Hz 3-Phase Industrial Power) |
| Core Equipment Units | Twin-shaft primary/secondary mixers, 3.5m-6.0m screw conveyors, multi-station distributor with ladder, CNC bagging machines, auto bag tyers |
| Control System & Dosing | Central PLC touchscreen control cabinet, timed auto water dosing, pneumatic auto discharge doors |
| Compatible Substrates | Sawdust, corncob, rice husk, soaked wheat grains, sugarcane bagasse, fermented compost |
Available Configurations
Available ConfigurationsStandard Operating Procedures (SOP)
1. Raw Material Loading: Load pre-portioned dry raw materials (sawdust, corncob) into the primary twin-shaft mixer.
2. PLC Setup & Auto Mixing: Set water-to-substrate ratio and mixing timer on the PLC screen to initiate automated mixing & humidification.
3. Elevator Conveying & Multi-Station Distribution: Mixed substrate is conveyed via heavy-duty screw elevator into the multi-station distributor and vibrating separator screens.
4. CNC Auto Bagging & Tying: Operators sleeve bags onto tubes; CNC pneumatic units clamp and compact substrate, followed by automatic bag tying/sealing.
Safety Precautions & Maintenance
Verify 3-phase power supply and gear reducer oil levels prior to operation, keeping pneumatic air pressure at 0.6–0.8 MPa.
Inspect and clean vibrating screens and pneumatic discharge doors periodically to avoid mechanical jams from debris.
Flush mixing chambers and auger channels with high-pressure water after each shift to prevent substrate residual buildup.
Frequently Asked Questions
What core machinery units comprise the Automated Substrate Production Line?▾
The automated line integrates twin-shaft primary/secondary mixers, heavy-duty screw auger elevators, multi-station distributors with access ladders, CNC pneumatic clamping bagging machines, and automatic bag tyers/folders for continuous operation.
What is the daily processing capacity and what configurations are available?▾
We offer 2m³ (2-3 stations), 4m³ (4-6 stations), 6m³ (6-8 stations), and 8m³ (8-10 stations) configurations, with daily output ranging from 15,000 to 100,000 bags/day.
How does the production line guarantee precise moisture dosing?▾
Managed by a central PLC touchscreen cabinet, the system uses timed/weight-controlled automated water manifolds. Twin counter-flow mixing shafts ensure 100% uniform water penetration within a 5-minute cycle.
How much labor cost can be saved compared to manual substrate preparation?▾
The automated line eliminates manual shoveling, heap turning, and machine feeding. The entire line requires only 2 to 4 operators for inspection, reducing labor overhead by over 80%.